This machine is a custom-made machine, which mainly realizes the matching of calendar, wall calendar, sheet, magazine, pamphlet, peritoneum paper, carbonless paper, carbon copy paper, writing paper, card paper, sanding paper, wallpaper, PP plastic paper and irregular shape paper.
The equipment has compact structure, small floor area, touch screen man-machine dialogue, advanced paper detection function, automatic supplement of missing sheet, double sheet alarm.
1. Feed section
Each group can be lifted individually or as a whole. After the operation of the equipment, the paper feed pile will rise automatically. There are special air blowing in front of the paper pile to release the paper and to separate the paper from the teeth. The paper lifting mode is motor chain lifting and double guide rail guiding.
2. Paper feeding section
Servo motor control, automatic paper discharge, polyurethane steel wire synchronous belt with stop, according to the size of the paper, the position of the synchronous belt can be adjusted (loosen the fastening screw of the synchronous belt pulley), and the position of the stop angle aluminum can be adjusted to ensure the uniformity of the paper feeding and the diversity of the paper format.
3. Transmission department
Mechanical cam drive, multi suction, linear guide, low maintenance rate, low failure rate, ensure the durability of the equipment.
4. Testing department
The stable electronic detection device can automatically make up the missing sheets without stopping the machine, and automatically stop the double sheets of disordered paper.
5. Electrical Department
Touch screen control, more simple and user-friendly, servo drive paper.
6. Paper receiving department
Free falling automatic paper receiving, pneumatic finishing, paper receiving neat.
1、 Installation of page matching machine
Carefully remove the packing box to avoid collision damage to the equipment. If collision damage is found due to transportation, please contact our personnel immediately.
After the equipment is fixed in the factory, it is leveled with adjusting iron to ensure normal operation.
2、 Connection of power supply
The professional electrician shall connect the power supply according to the following steps
1. Check the required voltage and power supply voltage of the equipment, and confirm that they are consistent.
2. The power supply is 380V three-phase four wire. After connection, check the air pump running direction is correct.
3、 Page matching machine debugging
1. Determine the size of the matched paper, adjust the distance between the front and back of the synchronous belt stop, the distance between the stop is 5mm larger than the paper, and the position of the stop is subject to the reference plate on the paper feeding side.
2. Confirm the connection number of the matching page, enter the main control screen of the display screen, open the auxiliary control 1, and open or close the button according to the connection number of the matching page.
3. Double sheet detection: put the paper in each group of paper feed on the double sheet counter eye, press the red button on the paper feed side plate for 3 seconds, and the red indicator lights of double sheet and empty sheet will be on during normal operation.
4. Adjust the front air blowing. The front air blowing is a very important factor affecting the matching sheet. The air volume should be adjusted according to the thickness of the paper (the regulating valve is located at the back of the equipment).
5. Suction angle adjustment: adjust the suction angle adjustment rod of the paper suction head to realize the adjustment of suction angle. When the paper is thin, the inclination is larger and the thick paper is smaller, so as to ensure that the paper is sucked and does not drop in the middle.
6. Adjust the suction air volume of the suction nozzle according to the thickness of the paper (the regulating valve is located at the back of the equipment).
7. Adjust the tension of the paper feeding synchronous belt by adjusting the adjusting knob on the left side of the equipment. Tension clockwise and loosen anticlockwise.
8. For the time of putting paper and dropping head, it is necessary to adjust the blowing and suction cams of the main drive shaft and the dropping head cams at both ends.
9. The paper regulation board on the paper feeding channel is adjusted according to the paper size, and the regulation board is aluminum right angle.
10. Operation instructions: press reset first, and then press main engine on - air pump on - matching page on when the machine starts normally. The equipment will idle for one circle and enter the matching page state.
In the emergency stop state, all operations are invalid and need to contact the emergency stop.
In the paper jam state, press the main unit to turn on after removing the fault.
4、 Introduction to display and control panel (main control panel)
Up and down arrow of paper feeding table: realize the total rise and fall of paper feeding table
Paper receiving: pneumatic paper taking, which can realize the control of sheet number and time through the touch screen.
One space of paper tape: press and move one space
Micro motion of paper feeding belt: the paper feeding belt rotates forward and backward to adjust the stop position
Auxiliary control 1: select the matching paper table
Auxiliary control 2: select paper jam and double sheet fed table
5、 Lubrication of matching machine
In order to ensure the service life of the parts, lubricating oil should be regularly added to the guide rail, cam, lifting chain and other easily worn positions of the equipment.
6、 Secure real item
1. The power supply of the equipment should be cut off when it is not operated.
2. Turn off the power before replacing electrical appliances or machine parts.
During the operation of the equipment, irrelevant personnel are not allowed to rely on the machine to prevent injury.
